Transform your Business with TEAL’s Turnkey Automation Solutions

One trend that is top of mind among businesses across the globe is automation. According to Gartner, more than 80% of respondents said their organizations intend to increase or continue spending on automation this year.

Turnkey automation is the use of technology to perform tasks without human assistance. There are many benefits to it, ranging from increased efficiency, improved reliability, reduced effort and cost and higher quality of output. Any industry that encounters repetitive tasks can benefit from turnkey automation, but it’s particularly prevalent in the manufacturing, robotics and automotive industries. The global industrial automation market is predicted to reach USD 205.86 billion by 2022 according to a recent study.

Why leveraging Automation is crucial?

The Covid-19 pandemic left behind a series of far-reaching changes and ripple effects on many industries. It forced organizations to explore ways to eliminate manual processes for faster and more efficient results, but also highlighted the increased need for turnkey automation using special technologies. Manufacturers are the ones that look to these advancements the most to remain competitive in an increasingly dynamic world.

Automation is a process used to reduce human labour and to substitute humans for menial or repetitive tasks. This method of working has a prevalence in all industries, although it is most often found in the manufacturing, utility, transportation, and security sectors. For instance, manufacturing plants often depend on turnkey automation systems that include robotic assembly lines. In order for these procedures to take place, humans generally dictate how the machines will operate and oversee the plant from a more top-down perspective.

Automate your future with Turnkey Automation Solutions

Automated manufacturing is proving its worth in today’s industrial environment providing more and more businesses with the chance to save huge amounts of time, money and resources through turnkey automation. Since the purpose of these systems is tailored around the organization’s requirements, they are often able to offer top-notch performance designed to perfectly accommodate what the customer needs in their operations. Tailored systems refer to such automation systems that have been customized and manufactured exclusively for a particular organization or process operation.

The industrial sector is changing quickly and companies have to adapt to keep up. Let’s look at manufacturing turnkey automation solutions addressing issues that industrial sectors face before discussing their unique benefits.

• Inconsistency in product quality: Most individuals working in manufacturing want the best performance possible. If a mistake occurs, the inadvertent error could cost time and money. Humans are human, and mistakes are bound to happen but there are ways to minimize those errors.
• Rate of production: Whether because of a process line breakdown due to faulty machinery or an operator error, machines not working means you are not producing anything. Occurrences like this that are caused by process breakdowns, as well as unplanned maintenance, carry with them the potential to dramatically affect your production rate and consequently also your profits.
• Little to no diagnostic information: Confronting problems head-on will help you avoid future mishaps. If you record the causes of issues and the solutions that were implemented, you will have all the information needed to prevent further similar mistakes. Without diagnostic information on key processes, you are in a constant state of uncertainty when incidents occur and chances are that they will happen again.
• Reliability of process operators: Process reliability is a huge issue in industrial manufacturing and it is why they depend on turnkey automation technology. When your factory relies on people to operate, there is no telling how well the production output will be. That is why so many manufacturers rely on turnkey automation technology for control and reliability over their processes because it can often time perform faster and better than any human operator.

These issues showcase that adopting turnkey automation solutions is the way forward. It saves time, detects errors, improves productivity, generates valuable data and creates more jobs.

TEAL - An efficient Turnkey Automation Solutions partner for your business

As the nature of business changes, getting stuck with old ways is not an option. Legacy manual approaches will not be able to keep up with the demands of modern processes. If your company chooses to stay with these outdated practices, you will be left behind as a new reality takes hold. Fortunately, for those companies who are ready to embrace the digital future, manufacturing turnkey automation solutions are revolutionizing the way people work today.

As vehicle manufacturers and component suppliers scramble to stay ahead of their competition by producing the highest quality vehicles possible in a timely manner, turnkey automation has become an equally large part of the process. Not only does this method help companies manufacture faster and more efficiently, but it also helps them keep their costs down while staying competitive by creating systems that are both flexible and cost-efficient.

Technology has been changing rapidly and to stay ahead of the curve, businesses of all shapes and sizes have to be willing to drive this change. That is why we at Titan Engineering & Automation Limited (TEAL) are committed to accelerating our customers’ business growth pace. Some say you can keep improving things by always trying out something new. At TEAL, we believe in taking action from experience—so we are here learning and innovating faster than anyone else.

TEAL is a subsidiary of Titan Company Limited—India’s most trusted brand. Our company has an exceptional in-house engineering team dedicated to a high degree of accuracy in component manufacturing and design, assembly lines, test rigs and manufacturing turnkey automation machines. Having branched out beyond our initial setup, the team now boasts of component manufacturing, machine building and automation businesses that cater to global markets.

TEAL Automation Solutions division is India’s top assembly automation company, offering unmatchable turnkey assembly and testing solutions to various industry segments like Energy, Transportation, Electronics, Engineering, Life Sciences and Consumer Packaged Goods (CPG). The global Assembly Automation market size is estimated to grow USD 94580 million by 2028 at a CAGR of 8.6% during 2022-2028, according to a recent report.

​We take immense pride in how we deliver end-to-end engineering solutions from the forefront of our process ensuring to always maintain high-class value engineering. From conceptualization to commissioning, each solution is delivered with a customer-first focus in all our processes. We are proud to say that TEAL has attracted some of the largest global companies—OEMs/Tier 1/Tier 2 for its testing and assembly capabilities. We offer turnkey assembly line and testing solutions for OEMs, Tier 1 and Tier 2 companies. In the passenger cars close to 60% of the solutions are provided by us including turnkey automation solutions, assembly lines and testing products.

With the help of these machines, TEAL is able to assemble components like engines, gearboxes, starter motors, exhaust gas regulators, ECUs, windows regulators, wiper motors and alternators. At the end of the line, we test the parameters of all these many components to make sure they will be free from defects and ensure they meet the highest standards. We are one of the premier suppliers in this sector, especially when it comes to turnkey automation solutions for two-wheelers and passenger cars. What makes our assembly line so exceptional is that it allows for end-of-line testing, which means you can be certain that your products are of the highest quality and safe for use. We have also begun working on a new concept to increase productivity by removing any bottlenecks along the way.

Our values are driven by innovation, flexibility, constructive thinking and striving for perfection. Our mantra at TEAL is to take on complex challenges with a positive attitude and we are focused on providing high-quality products that help our customers to succeed.

Take your next step towards automation with TEAL

The manufacturing sector is essential to the Indian economy. Manufacturing has a large role in both employment and industrial output. This can be attributed in part to turnkey automation, which helps emulate human work, so humans can focus on other production areas.

Motion Control Systems in a manufacturing process either involve Rigid Automation Systems - servomotors, drives, linear actuators etc. or Flexible Automation Systems - Robots. Each of these has its own unique set of pros and cons concerning factors like Product Type, Product Geometry, Production Volume Demand or Cost incurred. Understanding this helps make whichever one is chosen the best option for your product.

We are able to solve various robotic needs as part of the complete turnkey automation solution. We have experience in executing Multiple Robotic Solutions like SCARA, and multi-axis in the manufacturing industry. We have been able to tackle applications such as pick and place, welding, palletizing automation, and precision alignment. We can apply our knowledge of robots for applications including dispensing greases or oils which are particularly helpful if your company deals with heavy machinery like car assemblies on a daily basis.

Automation is growing and continues to shape the factory floor—Start your journey today!

The entire manufacturing industry is in a state of disruption. Operational capability and customising or building products to a specific customer’s needs have become the key differentiator now. Manufacturers can increase capability, efficiency and productivity across the entire organization by simply automating certain processes. This enables them to stay competitive in the long run. Also, turnkey automation is the facilitator of innovation. It is a key ingredient in improving productivity and quality while reducing complexity, which helps businesses stay agile.

TEAL specializes in providing an automated platform for your product assembly needs. We are experts in customizing the best machine for your specific process. We can provide a turnkey automation solution that fits you and your business needs and deliver benefits like:

• Maximized efficiency

• Reduced costs

• Increased throughput

• Improved product quality

We review your manufacturing needs and then we come up with a custom turnkey automation system that fits your design criteria, equipment needs, cycle time and production objectives. Connect with us today!

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